Products - Cartridge Heaters - High-Density Cartridge Heaters

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1.1 High-Density Cartridge Heaters

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    • download pdf Chapter Cartridge Heaters

      High power, little space: Contact heating of tools and machine parts. We make cartridge heaters from diameter 4 up to 31.8 mm in an unlimited number of styles.


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1.1 High-density cartridge heaters (click to enlarge)
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High density cartridge heaters distinguish themselves by their high compression and therefore especially efficient heat emission. That’s why we produce them with a ground surface for a h7/H7 fit.

The resistance wire is spooled on a ceramic core as shown on the photograph. Afterwards the space between wire and cartridge sheath is filled with MgO. Finally the cartridge is swaged and thus compressed.

Advantage of this construction is the resistance wire’s short distance to the sheath, the resulting very good heat emission and the excellent control response.

1.1 High-density cartridge heaters (click to enlarge)
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  • » Standard connection(s) >> see type I, type N, type F
  • » Standard diametres, length and power >> see following tables
  • » Options » see chapter 1.2 Options for Cartridge Heaters
  •  
    Type I

    1.1 High-density cartridge heaters Type I (click to enlarge)
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    1.1 High-density cartridge heaters Type I (click to enlarge)
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    Electric contact is made "Inside“ the cartridge heater
    (max. lead length uncoupled 2000 mm)
    Advantage: flexible termination area
    Type N

    1.1 High-density cartridge heaters Type N
    1.1 High-density cartridge heaters Type N (click to enlarge)
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    The Normal electric contact is made outside the cartridge heater and is protected by a silicone impregnated fibre glass sleeve
    Advantage: cheap production, length of the lead freely selectable
    Type F

    1.1 High-density cartridge heaters Type F (click to enlarge)
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    Ø 3/8''
    10 mm
    1/2''
    12,5 mm
    5/8''
    16 mm
    3/4''
    20 mm
    T [mm] 4 5 6 7,5

    1.1 High-density cartridge heaters Type F (click to enlarge)
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    Flexible version of the outside contacted “normal” connection type N
    Advantage: Connection is protected from bending in a ceramic cap, can be manufactured of stock cartridge heaters, length of the lead freely selectable
     
    Standard leads:
    250 mm fibre glass insulated nickel leads (up to 300°C permanent temperature resistant)
    Ø 4,0 mm PTFE leads (up to 260°C permanent temperature resistant)
    (With thermocouple: 1000 mm)
    (Thermo leads see chapter 1.2)
     
    Ø 4,0 mm 6,5 mm
    1/4''
    8 mm 10 mm
    3/8''
    12,5 mm
    1/2''
    16 mm
    5/8''
    20 mm
    3/4''
    Legend

    S = Standard
    O = Option
    I S S S O O O O
    N - - - S S S S
    F - - - O O O O
     
    Standard cartridge heaters (metric) Standard cartridge heaters (inch)
    Ø 4,0  
    Ø 6,5 Ø 1/4''
    Ø 8 Ø 3/8''
    Ø 10 Ø 1/2''
    Ø 12,5 Ø 5/8''
    Ø 16 Ø 3/4''
    Ø 20  
     
    Also available special diametres (on request):
    Ø 5,9 / 6 / 12 / 14 / 15 / 18 / 25 / 25,4 / 31,8 mm
    square: 4,5 x 4,5 / 6 x 6 / 8 x 8 / 10 x 10 mm (see chapter 1.5 Square cartridge heaters)
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    1 Cartridge Heaters


    2 HotMicroCoil Heating Elements


    3 Infrared Heaters


    4 Tubular Heaters


    5 Heating Bands


    6 Thermo Sensors


    7 Controllers


    8 Flat Heating Elements


    9 Open Wire Heating Elements


    10 Accessories

    10 Accessories 9 Open Wire Heating Elements 8 Flat Heating Elements 7 Controllers 6 Thermo Sensors 5 Heating Bands 4 Tubular Heaters 3 Infrared Heaters 2 HotMicroCoil Heating Elements 1 Cartridge Heaters Home
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